Siab -Speed Powder Filling Tshuab
Industrial High -Speed Powder Filling Tshuab
Precision Auger Dosing Systems rau Pharmaceutical, Chemical, thiab Food Production Lines
Product Overview & Technical Identification
Qhov kev lag luam siab no - ceev hmoov filling tshuab integrates servo -tsav auger dosing nrog tiag - lub sij hawm dynamic checkweighing tawm tswv yim. Ua haujlwm pub dawb- ntws thiab tsis yog- pub dawb- cov hmoov ntws, lub kaw lus xa cov ntim ntim zoo ib yam lossis gravimetric ntim rau hauv cov thawv nruj (lub raj mis, jars, cov kaus poom) ntawm nrawm txog 120 BPM (cov thawv ntim ib feeb, yuav tsum ntim cov hnyav thiab cov hmoov ntim ntau).
Kaw - voj servo tsav tsav auger nrog programmable agitator tswj.
5g rau 5000g (ceev-hloov auger tooling xav tau rau ntau yam hloov).
± 1% rau ntim hauv qab 100g; ± 0.5% rau sau ntau tshaj 100g (gravimetric tawm tswv yim hom).
Kev tsim kho kom huv tag nrho hauv AISI 316L stainless hlau; thav duab thiab tsis yog -cov khoom tiv tauj hauv AISI 304.
Technical Specifications
|
Khoom Specification |
Muaj Parameter |
|
Filling Ceev |
Txog li 120 ntim / min (Daim ntawv thov nyob ntawm) |
|
Hopper Peev Xwm |
50 Litres (Standard split-hopper tsim kom yooj yim ntxuav) |
|
Tswj System |
PLC + 10- nti xim HMI (Siemens / Allen-Bradley teeb tsa muaj) |
|
Checkweigher Integration |
Hauv - kab lus tawm tswv yim nrog kev kho tsis siv neeg servo |
|
Plua plav Extraction Chaw nres nkoj |
Dual 50mm suction ports (Negative pressure connection required: >= -1.5 kPa) |
|
Fais fab mov |
380V / 480V, 3-theem, 50 / 60Hz, 4.5kW |
|
Compressed Cua |
0.6 - 0.8 MPa, 150 L/min |
|
Tshuab hnyav |
850kg ua |
Khoom siv, tsim, thiab tsim cov qauv
Cov cuab yeej siv tau ntev thiab kev nyiam huv ntawm kev ua raws li kev ua raws li cov khoom siv metallurgy thiab precision machining.
Nto tiav:Khoom-cov chaw sib tiv tauj yog mechanically polished thiab electropolished rau Ra<= 0.4 um to prevent powder adhesion and bacterial growth.
Vuam Integrity:Argon arc vuam (TIG) nrog kev nkag mus rau tag nrho, txhawb nqa los ntawm kev kho mob passivation ntawm tag nrho cov pob qij txha stainless hlau kom tshem tawm cov kev pheej hmoo corrosion.
Tsav Mechanics:Kev saib xyuas-dawb brushless servo motors ncaj qha txuas mus rau lub auger ncej ntawm precision planetary gearboxes, bypassing sij hawm siv txoj siv sia mus tshem tawm backlash thiab hmoov- txheej slippage.
Sealing:Khoom noj khoom haus-qib PTFE thiab FDA-raws li silicone dynamic ncej ntsaws ruaj ruaj uas nruab nrog huab cua pururge barriers los tiv thaiv gearboxes los ntawm cov khoom zoo ingress.
Application Suitability & Industry Integration
Engineering configurations phim cov kev nyiam huv hauv kev lag luam thiab kev tswj hwm qhov xav tau:
Pharmaceutical Sector:CGMP raws li tus qauv tsim, cuab yeej -tsawg dua auger thiab funnel tshem tawm rau autoclave sterilization, integrated plua plav ntim hoods rau kev tuav API muaj zog.
Khoom noj khoom haus & Nutraceuticals:Plua plav- nruj sealing rau hygroscopic hmoov (xws li, protein hmoov, mis hmoov, hmoov txhuv nplej siab), tiv thaiv kom tsis txhob ya raws thiab caking nyob rau hauv lub dosing funnel.
Fine Chemical & Roj Teeb Khoom:Kev tawg- pov thawj ua tiav (ATEX / IECEx tau ntawv pov thawj lub cev muaj zog thiab tswj vaj huam sib luag) rau kev tuav cov nplaim hluav taws xob lossis cov hmoov hluav taws xob.
Kev Ntsuam Xyuas Kev Muag Khoom: Kev Tswj Xyuas Zoo & Kev Ntsuas Lub Hoobkas
Kev yuav cov cuab yeej siv peev hauv kev lag luam yuav tsum muaj cov ntaub ntawv pov thawj ntawm lub Hoobkas validation:
Machining Verification:Tag nrho cov qauv thav duab thiab dosing screws yog machined ntawm 5-axis CNC ntsug chaw kom ntseeg tau tias concentricity kam rau ua nyob rau hauv 0.02 hli, tiv thaiv eccentric hnav ntawm auger screws thiab hlab.
Factory Txais Kev Xeem (FAT):Txhua lub tshuab ua haujlwm tas li 72-teev qhuav khiav thiab 4-teev cov khoom siv nyob rau hauv kev sim siv cov neeg siv khoom siv cov hmoov hmoov.
Cov ntaub ntawv pob:Kev xa khoom suav nrog cov ntaub ntawv pov thawj tiav (3.1 mill test reports for SS316L parts), FDA/USP Class VI elastomer compliance sheets, IQ/OQ validation protocols, and electronics schematics (EPLAN format).
Cov lus nug nquag
Q: Yuav ua li cas lub kaw lus tswj cov hmoov av nrog ntau qhov sib txawv?
A: Lub tshuab siv cov lus tawm tswv yim gravimetric los ntawm kev sib koom ua ke checkweigher. Thaum ntau qhov ceev hloov pauv vim qhov sib txawv ntawm cov khoom sib txawv, PLC cia li xam qhov yuam kev ntawm cov npoo thiab kho servo motor revolutions ib koob nyob rau hauv tiag tiag -lub sij hawm los tuav lub hom phiaj net hnyav.
Q: Lub sijhawm nruab nrab ntawm cov khoom yuav tsum tau hloov pauv li cas?
A: Ua tiav qhov loj me thiab cov khoom hloov pauv (funnel, auger ntsia hlau, lub caj dab funnel, thiab lub hnub qub qhia rails) yuav siv sij hawm 15 mus rau 20 feeb rau tus neeg ua haujlwm kawm. Cov cuab yeej-tsawg ceev-clamp tsim kom ruaj ntseg dosing los ua ke yam tsis muaj wrenches.
Q: Yuav tiv thaiv plua plav pov tseg li cas thaum lub sij hawm siab - filling ceev?
A: Ib puag ncig lub taub hau tsim tsim suav nrog ob- taw tes plua plav tshem tawm cov ntaub qhwv ncaj qha rau ntawm lub qhov ncauj. Qhov no yuav tsum muaj kev sib txuas ntawm cov khoom siv plua plav sab nraud kom tswj tau qhov tsis zoo, khaws cov pa phem ua ntej lawv nyob ntawm lub thawv ntim khoom.
Q: Cov txheej txheem hluav taws xob thiab automation platform xaiv yog dab tsi?
A: Tus qauv tsim siv Siemens S7-1200 PLC thiab TP1200 Comfort HMI. Allen-Bradley CompactLogix thiab PanelView platforms muaj raws li kev xaiv kom phim cov qauv kev siv tshuab thoob plaws tsob nroj.
Engineering & Technical Support Team
Peb pawg engineering sab hauv yog coj los ntawm cov kws kho tshuab thiab automation cov kws tshaj lij nrog ntau tshaj 15 xyoo ntawm tes- ntawm kev paub txog kev sib xyaw ua ke ntawm hmoov dosing kab. Peb koom tes ncaj qha nrog koj cov kws tsim khoom ntim khoom los ntawm kev sim thawj zaug mus rau qhov chaw kawg commissioning (SAT).
Thov rau Quotation (RFQ) & Technical Resource Package
Txhawm rau tsim cov lus pom zoo engineering thiab kev lag luam, thov muab cov ntsiab lus hauv qab no hauv koj qhov kev nug:
Cov yam ntxwv hmoov:Qhov ntom ntom (g / ml), particle loj faib (D50), flowability, thiab noo noo rhiab heev.
Lub hom phiaj kev ua tau zoo:Yuav tsum tau tso zis ceev (cov thawv / min) thiab lub hom phiaj sau qhov hnyav kam rau ua.
Container Specifications:Kev kos duab lossis qhov ntev ntawm lub raj mis / jars / poom, lub caj dab txoj kab uas hla, thiab cov khoom siv (iav, HDPE, PET, Hlau).
Kev Ua Raws Cai:Cov qauv hluav taws xob hauv zos (CE, UL/CSA) thiab kev faib tawm (Standard vs. ATEX/Explosion- pov thawj).
Cim npe nrov: high- ceev hmoov filling tshuab, Tuam Tshoj siab- ceev hmoov filling tshuab lwm tus neeg, manufacturers, hoobkas
Xa kev nug
